Utilization of slaughterhouse waste
We offer complex solutions for:
- Utilization – processing of waste of animal origin, fallen livestock and production of meat and bone meal and animal fats
- Fishmeal and fish oil production – processing fish waste and whole fish to produce high quality fishmeal and fish oil
Vorteile der Verwendung unserer Technologien
- Problems with utilization are solved
- Valuable protein is produced
- The cost of importing protein meal is minimized
- A high quality product with a market value is produced
Competence & know-how
- Many years of experience in well-established good relationships with customers have made us a professional partner
- Modern production is always close to the consumer
- High competence in development, design, project management, production and installation
Products and services
- The equipment of our partners is offered individually and is manufactured according to the needs of the customer. We can supply everything from a single machine to a turnkey plant.
- It is very important for us that the efficiency and reliability of our equipment contributes to the profitability and sustainability of our customers’ business.
- The main spare and wear parts are always available in our warehouses
Batch utilization with drying
Continuous pre-cooking and portion sterilization
Blood processing
Utilization of slaughterhouse poultry waste
Example: Slaughter 6000 pcs/h, 2 kg live weight, 8 h/d
Raw materials for utilization: from 6000 broilers/hour (8 hours shift), live weight: 2 kg.
Blood: | 2.900 kg/d |
Feather (wet): | 11.500 kg/d |
Meat waste from poultry slaughter: | 14.400 kg/d |
Mortality (assume 2%): | 2.000 kg/d |
Hatchery waste (estimated): | 1.000 kg/d |
Sludge (effluent treatment) (not justified) | – kg/d |
Total | 31.800 kg/d |
Mixed processing
Without fat separation:
A mixture of all raw materials.
Final product:
- mixed meal with a fat content of 18-25%
Mixed processing with fat separation
With fat separation:
A mixture of all raw materials.
Final product:
- Mixed poultry meal with a fat content of 10-15%
- Bird fat
Separate processing of meat waste from poultry slaughter
Separate feather/blood processing
Raw materials are processed separately
Final product:
Feather / blood meal
Poultry meat meal with a fat content of 10-15%
bird fat
Final product (typical analysis)
Meal from mixed poultry waste
Protein: 68%
Humidity: 6%
Fat: 20%
Fiber: 1%
Ash: 4%
Protein digestibility: 85%
Lysine: 2.3%
Cystine: 1.5%
Methionine: 0.7%
Meal from poultry meat waste
Protein: 66%
Humidity: 5%
Fat: 12%
Ash: 11%
Calcium: 4%
Phosphorus: 2%
Protein digestibility: 90%
Lysine: 3.7%
Cystine: 0.7%
Methionine: 1.2%
Meal from feathers and blood
Protein: 85% Protein: 85%
Humidity: 6%
Fat: 7%
Protein digestibility: 80%
Lysine: 3.5%
Cystine: 1.2%
Methionine: 0.3%
Production of fishmeal and fish oil
Fish meal and fish oil.
Range of equipment:
- Choppers
- Kettles
- Presses
- Dryers
- Evaporation lines
- Condenser
- Meal processing equipment
Manufacture of pet food
Photos of our facilities
- Reception of raw materials
- Technological equipment
- Fat removal
- Meal processing
- Condensation system
- Smell cleaning
- Transportation from the slaughter line
- Storage.
- Storage bin for:
- feather
- mortality
- pulp material
- Capacity for:
- blood
- Storage bin for:
- System for filling technological equipment
- Metal detector
- Crusher
- Portion kettle
- Pre-cooking, drying
- Sterilization
- Screw press
- Fat removal
- Removal of fat, cooling of meal
- Vibrating sieve (sifting)
- Cooling
- Grinding
- Filling in bags
- Air cooled condenser
- Water cooled condenser
- Cooling tower
Process air and indoor air
Cleaning in
- biofilter
- chemical cyclone (gas cleaner)
Extract from the premises
Cleaning in
- biofilter
- carbon filter
- chemical cyclone (gas cleaner)
Process air
Burning in
- steam kettle
- incinerator